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Showing posts from March, 2025

How much land area does a rubber processing factory typically require?

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 The land area required for a rubber processing factory can vary significantly depending on factors such as production scale, process complexity, equipment type, and environmental requirements. First, it is important to clarify your specific needs, such as the raw material status, desired hourly output, and the specific grade of TSR (Technical Specification Rubber) you aim to produce.   The following example is for general reference: Typically, around 2,000 square meters is required, including production areas, storage zones, and auxiliary facilities.   If you would like more detailed information, please contact us via WhatsApp at +86 15767497707. We can help you optimize land usage and configure the most suitable equipment for your needs.

Quelles sont les fonctions de l'ajout d'acide dans le processus de transformation du caoutchouc ?

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L'ajout de substances acides dans la transformation du caoutchouc est essentiel.   Zhanjiang Weida Machinery, fort de plus de 20 ans d'expérience, explique pourquoi :   1. Effet de dispersion : Empêche l'agglomération des particules de caoutchouc, améliorant la facilité de transformation pour un mélange et un façonnage plus simples.   2. Effet adoucissant : Augmente l'élasticité du caoutchouc et améliore ses propriétés physiques.   3. Effet anti-vieillissement : Empêche les produits en caoutchouc de devenir collants, améliore la résistance aux intempéries, et prolonge leur durée de vie en les protégeant des UV et d'autres facteurs environnementaux.   Contact : Elaine (WhatsApp +86 157 6749 7707)   Société: Zhanjiang Weida Machinery  

What are the functions of adding acid in the rubber processing process?

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Adding acidic substances in rubber processing is vital.  Zhanjiang Weida Machinery, with 20+ years of experience, explains why: 1. Dispersion effect: Prevents rubber particle agglomeration, improving processability for easier mixing and forming. 2. Softening effect: Boosts rubber elasticity and enhances its physical properties. 3. Anti-aging effect: Stops rubber products from becoming tacky, improves weather resistance, and extends their lifespan by protecting against UV and other environmental factors. Elaine  (whatsapp+86 157 6749 7707) ZHANJIANG WEIDA MACHINERY 

Pourquoi une crêpe plus fine est-elle plus efficace ?

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  ZHANJIANG WEIDA MACHINERY  +86 157 6749 7707 Les feuilles de caoutchouc naturel crêpé plus fines sont préférables, principalement en raison de leurs techniques de transformation, d'optimisation des performances et des exigences d'application. 1. Amélioration des propriétés physiques et de l'efficacité de transformation    Lors du processus de transformation, la machine à crêper de Zhanjiang Weida Machinery comprime et déshydrate les gelées par pressage à la rouleau. Cela non seulement élimine efficacement l'humidité et les impuretés, mais aussi crée une structure de feuille mince plus uniforme pour la production ultérieure de crêpe. Les feuilles plus fines permettent un meilleur contrôle de l'uniformité du séchage, réduisent la concentration des contraintes internes et améliorent considérablement la plastiqueité du caoutchouc, la viscosité Mooney et d'autres propriétés. 2. Contrôle des impuretés et amélioration de la pureté    Les feuilles de crêpe fines ...

What effect should natural rubber achieve when shredded?

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The optimal outcomes for natural rubber shredding are as follows: 1. Moderate Particle Size: Reduce the diameter of the rubber particles. This increases the effective cross-sectional area for baking, facilitating more efficient drying, thorough baking, and deep drying of the rubber material. It prevents uneven baking and undercooked rubber issues that can arise from oversized particles. 2. Uniform Particles: Use processes like repeated extrusion and crinkling to further break down and mix the rubber material. This helps to remove impurities and ash within the rubber, enhancing the consistency of the material. 3. High Cleanliness: During shredding, strive to eliminate impurities, and ash from the rubber material to boost the purity of the final product. 4. Minimal Impact on Rubber Properties: Avoid adversely affecting the physical and mechanical properties of the rubber during shredding, and strive to preserve these properties. Refer to the above figure for specifics.  Processing wi...

Why does a much thinner crepe sheet yield better results ?

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Natural rubber crepe sheets being thinner is preferable, primarily due to their processing techniques, performance optimization, and application requirements. 1. Enhanced Physical Properties and Processing Efficiency    During processing, Zhanjiang Weida Machinery’s CREPER machine compresses and dehydrates gel blocks through roller pressing. This not only effectively removes moisture and impurities but also creates a more uniform thin-sheet structure for subsequent crepe production. Thinner sheets allow better control over drying uniformity, reduce internal stress concentration, and significantly improve rubber plasticity, Mooney viscosity, and other properties.   2. Impurity Control and Purity Improvement    Thin crepe sheets require strict production standards for color and impurity content. Thinner materials facilitate easier impurity screening and removal during processing.   3. Convenience for Storage and Transportation    Thin shee...

Processus de transformation du caoutchouc naturel en caoutchouc standard

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# Transformation du Caoutchouc en Coupe : Un Processus Industriel Précis En tant que matériau brut essentiel dans la production de caoutchouc naturel, le caoutchouc en coupe nécessite un traitement industriel systématique pour être transformé en caoutchouc standard. Voici un découpage détaillé du flux de traitement, intégrant les technologies de production et les éléments essentiels du contrôle qualité : ## I. Caractéristiques du Caoutchouc en Coupe et Défis de Traitement ### Propriétés du Matériau Brut **Teneur élevée en impuretés** : La collecte à l'air libre entraîne une teneur en impuretés de 0,5% à 1,0%, bien au-dessus des exigences pour le caoutchouc standard (par exemple, le TSR 20 spécifie ≤0,20% d'impuretés). **Hétérogénéité** : Les gelées coagulées naturellement présentent des structures internes lâches, nécessitant une décomposition colloïdale pour améliorer l'homogénéité. **Contrôle de l'humidité** : La teneur initiale en humidité d'environ 30% à 40% néc...

Cup Lump Processing into Standard Rubber: Industrial Process and Key Technologies

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As a crucial raw material in natural rubber production, cup lump requires systematic industrial processing to be transformed into standard rubber. Below is a detailed breakdown of the processing flow, integrating production technologies and quality control essentials: I. Characteristics of Cup Lump and Processing Challenges Raw Material Properties High Impurity Content : Exposure during open-air collection leads to impurity levels of  0.5%–1.0% , far exceeding the requirements for standard rubber (e.g., TSR 20 specifies impurities ≤0.20%). Non-Homogeneity : Naturally coagulated gel blocks exhibit loose internal structures, necessitating colloidal breakdown to improve uniformity. Moisture Control : Initial moisture content of ~30%–40% requires thorough drying to prevent mold growth and quality degradation. Preprocessing Necessity Impurities (e.g., sand, bark) directly compromise mechanical properties (e.g., tensile strength, abrasion resistance), making washing and screening critica...

ATTENTION: GLOBAL NATURAL RUBBER PRODUCERS

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  ATTENTION: GLOBAL NATURAL RUBBER PRODUCERS Zhanjiang Weida Machinery delivers  24/7-ready processing machines  with  proven throughputs (2-12+ TPH) . ✅  Why Choose Us? 20+ years  engineering tropical-region factories (Hainan, SE Asia, West Africa) Turnkey solutions  from infrastructure planning to  final commissioning Request your plant efficiency analysis →   Whatsapp +86 157 6749 7707 #rubberprocessingmachine #naturalrubber  #Africa #ZHANJIANGWEIDAMACHINERY 

Attention : International Standards for Technical Specification Rubber (TSR) Testing - Collected by Zhanjiang Weida Machinery

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ZHANJIANG WEIDA MACHINERY INDUSTRIAL CO., LTD. A  China-based leader in natural rubber primary processing equipment, specializes in delivering high-efficiency, 24/7-capable production systems for global clients. With 20+ years of expertise, our customers' factories across Hainan (China), Southeast Asia, and West Africa provide customized turnkey solutions tailored to specific throughputs (2-12+ TPH), site layouts, and infrastructure needs. From power supply design to staff training and commissioning, we ensure seamless project delivery meeting strict quality and output targets. International Standards for Technical Specification Rubber (TSR) Testing Adherence to ISO standards ensures the global competitiveness of natural rubber products, particularly in high-end applications such as automotive tires and medical supplies. Compliance testing is critical for market access.  Below is a detailed explanation of international testing standards (ISO) for Technical Specification R...